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          aluminum die casting
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          MAP TO
          KENWALT DIE CASTING COMPANY





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          aluminum castings

          Welcometo

          KENWALTDIE CASTING COMPANY

          Since 1968

          KenWalt Die Casting 50 Year Anniversary 

          Aluminum Die Casting          Zinc Die Casting


          1-800-KENWALT

          KenWaltDie CastingCompany is an American Manufacturer and job shop foundry in the USA specializing in high quality Aluminum Die Casting and Zinc Die Casting using a uniqueVacuum Die Casting Process. The die casting process is commonly known as AluminumDie Casting, ZincDieCasting, Aluminum Casting, Zinc Casting, Casting, Castings, Aluminium, Zinc, Manufacturers, Zink, Foundry, Foundries, Alloys, Diecast, Casting Process, Zinc Alloy, Aluminium Alloys, Aluminum Alloys, Zinc Alloys, Die-casting, Metal Casting, High Pressure Die Casting, Diecasting, Mold Casting, Pressure Casting, Foundry Casting, Die Casting Aluminum, Casting Zinc and Die Cast Parts.

          american die casting companies    iso die casting companies  itar die casting companies

          iso die casting company Need help with your product design or concept?
          itar die casting company Do you knowabout the benefits of die casting?
          aluminum die casting company Are you unhappy with yourcurrent die cast supplier?



          Let KenWalt manage your manufacturing

          - so you can focus on growing your business!

           

          To achieve success intoday's global marketplace, products and services must exceed customer designand performance expectations...


          WithKenWalt's customer dedicated teamwork, Quality Die Castings, unique and innovative Die Design techniques, engineering excellence, automated equipment,on-time deliveries and realcost savings...

          Your product-to-marketsuccess is GUARANTEED!


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          Ourprofessional diecasting tooling and die design engineers will optimize your concept ordesign for quick-turnaround prototype aluminum or zinc castpartsfor your manufacturing review and approval.

          We provide optimally gateddie cast mold designs using our unique vacuum die casting systemsand produce high quality, low cost  finished and assembledproducts for you and your company.


          Unlike otherdiecasting companies in the USA andoverseas die casting companies in China and abroad who use low-qualitydie castmold steels and low-quality die casting alloys to produce inferiorcastings, at KenWalt Die Casting Company we use only North American Die Casting Industry toolingfrom DME (DetroitMold Engineering)and high quality mold steel to insure your die cast toolinglasts longer and eliminate frequent and costly diereplacementcosts common encountered with inferior overseas die casting companies.





          die casting process
          AluminumDie CastingMachine Process



          casting process
          ZincDie Casting MachineProcess





          3REASONS WHYKENWALT

          Should Be Your DieCasting Products Supplier

          die cast moldsdie cast toolingvacuum die casting

          1. Smart Part Engineering - Better CastingDesigns - InnovativeDie Cast Tooling Designs - Unique Vacuum Die Casting Systems -Professional Die Casting Engineering forCost Effective Die Cast Manufacturing that maximizes performanceand casting quality and minimizes the need for secondary operations!Take advantage ofour Engineering Design Review Process to discover the cost effectivebenefits of die casting your newand existing metal parts...at NOCOST to you!

          2. Lower Tooling Costs
          - KenWalt Die Casting's'InsertOnly' Tooling Strategy reduces DieCast Die and Mold Costs, permits QuickerDieSet-ups, Increased Efficiency, Lower Part Costs and providesanOverallCOST SAVINGS opportunity for you!


          3. LowerPart Costs
          - We utilize Advanced State-of-the-Art Die Casting ProductionTechnologies including AutomaticDie Cast Machines,Automatic Ladlers, Robotic Die Sprayersand Unique Vacuum DieCasting Systems to Maximize Casting Integrity andReduce Part Costs...helping you StayAhead of Your Competition!



          Aluminum Die Casting & Zinc Die Casting

          From Design To Finished Products



          DIE CASTING: AluminumDie Casting, Zinc Die Casting, Aluminum, Aluminium, Alum, Zinc, Cast Alloys,Casting Alloys

          DESIGN| PROTOTYPE PARTS | CAD CAM:
          EngineeringDesign, ProductDesign Assistance, Gating Design, Prototype Casting,PDF Casting, CAD-CAM

          3D METAL FLOW SIMULATION TECHNOLOGY: Using 3D Casting Metal Flow Simulation Technology to Insure Optimimum Gating, Reduced Porosity, First Production Success


          DIECAST TOOLING |DIES | MOLDS:
          Highest Quality Tool And Die Steels, Custom Tooling, Dies,Molds, Pre-Production Parts,Prototype Parts, Rapid Prototyping

          VACUUM DIE CASTING: Die Casting Porosity Control, Reduced Porosity, Increased Die Cast Part Integrity


          CNC | MACHINING:Machining, Drilling, Tapping, Grinding, Broaching

          METAL FINISHING: Vibratoryand Tumble Deburring, Anodizing, E-Coating, Engraving,Painting, Polishing, Plating

          ASSEMBLY| PACKAGING:
          Press-Fit Inserts, Assembly, Special Packaging



          KENWALT DIE CASTING offers a complete range of capabilities, including HIgh Pressure Cold Chamber Aluminum Die Casting machines and Hot Chamber Zinc Die Casting machines ranging from 400 to 1,200 Tons. Secondary capabilities include machining, deburring, painting, plating and assembly operations. KENWALT also offers expert engineering and technical support to assist in the design and development of your project in addition to competitive pricing, high quality and personal one-on-one support. 

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          Materials

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          Aluminum
          Zinc

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          Equipment List

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          Cold Chamber: Up to 1,200 Tons
          Hot Chamber: Up to 600 Tons

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          Process Control Equipment

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          Vacuum Assist Die Casting

          Shot Monitoring System

          Automatic Metal Ladling
          Automatic Part Extraction

          Automatic Die Spraying
          Machines Computer Controlled
          Trim Dies
          Tooling and Die Maintenance

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          Secondary Operations

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          CNC Machining
          Tumble Deburring
          Vibratory Finis

          Painting

          Plating
          Assembly

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          Inspection Capabilities

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          Penetrant Inspection
          X-Ray Testing
          Leak Testing
          CMM

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          Max Capacity

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          50 lbs.

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          Typical Products

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          Die Cast, trimmed, machined, painted, chrome plated, other plated and assembled castings
          High precision castings with precision machining

          High pressure housings
          Cosmetic painted and plated castings

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          Typical Production Runs

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          1 to 1,000,000+ pieces

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          Industries Served

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          Aerospace,

          Automotive
          Agricultural
          Electronics
          Industrial
          Lawn & Garden

          Lighting

          Medical

          Military

          Solar

          Telecommunications

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          Applied Software

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          AutoCad
          Solidworks

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          Preferred Drawing Submission

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          .dwg, .dwf, .dxf, .pdf, .tif,.iges, .stp

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          Quality Assurance

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          ISO 9001 Certified
          ITAR Registered

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          HIGH QUALITY ALUMINUM AND ZINC DIE CASTING


          aluminum die casting Aluminum AlloyDie Casting
          zinc die casting 
          Zinc Alloy DieCasting
          aluminum alloys 
          Alum, Aluminum Aluminium Alloys
          zinc alloys Zinc, Zink Alloys
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          Quality Certified Die Casting Company
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          die casting companies usa NADCANorth American Die Casting Association CorporateMembers


          TYPES OF ALUMINUM CASTINGS AND ZINC CASTINGs


          aerospace castings Aerospace Castings
          automotive castings Automotive Die Casting

          die cast faucets Bathroom Hardware, Die Cast Faucets, Handles,Hooks, Seat Swivels
          boat zincs Boat Zincs

          commercial castings Commerical Die Casting
          casino gaming castings Casino Gaming Die Cast Parts
          telecommunication die casting Communication and Telecommunication Castings
          computer hardware castings Computer Hardware Castings
          die cast aluminum hand trucks Die Cast Aluminum Hand Trucks
          die cast blender parts Die Cast Blender Parts
          die cast boxes Die Cast Boxes
          die cast brackets Die Cast Brackets
          die-cast cars Die-Cast Cars
          die cast casters Die Cast Casters
          die cast connectors Die Cast Connectors
          die cast covers Die Cast Covers
          die cast dock lights and fans Die Cast Dock Lights & Fans
          die cast door handles locks knobs Die Cast Door Handles, Locks & Knobs
          die cast electrical equipment Die Cast Electrical Equipment
          die cast kitchen hardware Die Cast Kitchen Hardware
          fire alarm housings Die Cast Fire Alarm Housings
          die cast fittings Die Cast Fittings
          die cast garden hose nozzles Die Cast Garden Hose Nozzles
          die cast gun parts Die Cast Guns Parts
          die cast hand dryers Die Cast Hand Dryers
          die cast hand rail products Die Cast Hand Rail Products
          die cast heat sinks Die Cast Heat Sinks
          die cast hinges Die Cast Hinges
          die cast housings Die Cast Housings
          die cast knives Die Cast Knives
          die cast latches Die Cast
          Latches
          die cast lights Die Cast Lights
          die cast lock out tag out products Die Cast Lock Out Tag Out Products
          die cast metal staplers Die Cast Metal Staplers
          die cast motorcycle parts Die Cast Motorcycle Parts
          die cast pivots Die Cast
          Pivots

          pump castings Die Cast Pump Castings, PumpHandles, Rotors, Regulators & Valves
          die cast sensors Die Cast Sensors
          die cast threaded inserts Die Cast Threaded Inserts
          die cast tools Die Cast Tools
          die-cast toys Die-Cast Toys
          die cast zinc body Die Cast Zinc Body

          heat sink castings Heat Sink Castings
          hydraulic castings Hydraulic Die Casting

          industrial castings Industrial Die Casting
          medical equipment die casting Medical Equipment Die Casting
          power generation casting Power Generation & Storage Die Castings
          die cast putters Power Tools, Golf Clubs, Golf Putters, Fishing Lures and many more
          promotional die cast parts Promotional Die Cast Products

          aluminum anodesSacrificial Aluminum Anode Casting
          zinc anodesSacrificial Zinc Anode Casting
          solar power castings Solar Power Castings
          wind power castings Wind Power Castings



          FROM DESIGN TO FINISHED PRODUCTS

          die cast design Die Cast Engineering and Design
          die cast design 3-D Pre-Production Mold Flow Analysis

          die cast diesDie Cast Dies, Tooling,Molds, Moulds

          prototype aluminum casting Rapid Prototype Aluminum and Zinc Die Casting

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          If youhave the skills, dedication and desire to be partofour team complete an application and fax, mailor Email usalong with your resume.
           
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          BREAKINGNEWS

          KenWalt Die Casting
          InThe Spotlight



          TOP STORY
          Special Report
          MANUFACTURING

          "Eventhe Most Traditional Manufacturers Going Green"

          KenWaltDie Casting is honored to have received theprestigeous ManufacturingLeadership Award for being one of the Top 20 Manufacturersfrom the San Fernando Valley Business Journal as well as receiving a Certificate of Recognitionfrom the State ofCalifornia Assembly as one of the Region's Top ManufacturingCompanies and in addition for being spotlighted in thenewspaper's Current Edition TopStory Special Report on Manufacturing:

          Solar Powered Die Casting Foundry


          "KenWaltDie Casting, a very traditional industry, is using solar energy(alternative energy) to help power its facility in Sun Valley into thefuture."

          "SanFernando Valley Business Journal Special Reports"


          Largest Manufacturing
          Companies
          in Los Angeles CA USA

          Ranked by number of employees in the San Fernando Valley

          2012 Manufacturers

          2011 Manufacturers

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          KenWalt DieCasting Company

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          1ST
          DieCasting Company
          in USA to GO SOLAR*

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          KenWaltDie Casting Expands "Green"Facilities With Recycling and 'Solar Power'

          Sun Valley, CA USA

          Inline with our continuing commitment to make a positive impact insociety and improve lives and our environment, KenWalt Die CastingCompany is expanding upon it's 'Commitmentto Excellence'by furtherreducing our environmental impact in our newly expandedoffices, secondary facilities, new inventory facility and ourAluminumand ZincDie Casting production facility.

           

          "Energyconservation and recycling raw materials are two key factors in ourenergy conservation efforts to enhance our activities and improve livesand our environment. By recycling and reusing 100% of our aluminum andzinc alloy materials as well as pallets, packagingcontainers, filters and hydraulic oil used in our aluminum andzinc die casting process, we are making a big difference", saysKenWalt's Quality Manager and Co-Owner Kenny Zaucha.

           

          For yearsKenWalt has continued to implement energy conservation actionstoconserve materials and energy, such as using energy efficient furnacesto melt aluminum and zinc alloys and reusing machine lubrication oilsand die sprays. From turning off little used lights to earlywork schedules that avoid peek energy usage, KenWalt'semployees, bothindividually and as a team, contribute to energy conservation andimproving our environment.

           

          KenWaltDie Casting Company installed a brand NEW 35.9 kW SOLAR SYSTEMthanks to the cooperation and efforts of TESLA Corporation (TESLA), Los Angeles Departmentof Building & Safety(LADBS), Los AngelesDepartment of Water and Power (LADWP),and US Government Tax Credit Incentives. Our newclean andrenewable solar energy system will lower our aluminum and zinc diecasting operating costs, enable us to remain competitive bothnationally and internationally, continue expanding and creating more USjobs and enable us pass on those cost savingsto our customers.

          *1st of 395Aluminum Die Casting Companies inthe USA to go Solar based on preliminary research


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          KenWaltDie Casting Supplies China With Die
          CastingsMade in USA!

          KenWalt DieCasting ships high quality, low cost die castings overseas to ourcustomer in China!

          Another example ofhow KenWaltDie Casting Company's knowledge, professionalism and experienceproduces cost savings and success for our customers in the USA andOverseas!


          HiddenCosts of
          Offshore SourcingDie Castings


          Made in America
          Manufacturing Jobs Coming Home


          DieCasting Companies Ask KenWalt for Help!

          Anexample of what another die casting company had to say about us:

          " Thank you so much for the sample parts..We hope the anodizing outcome will help our customer."

          (Onemonth later) "Just to let you know that the parts anodizedbeautifully. They(our customer) were happy with the results and we were awarded thecontract.
          Ihope we are in a position to be as helpful as you folks were ingetting this job. It's nice to know there are a few of us who worktogether left out there."
          D.S.

          What someof our satisfied customers had to say about us:

          "For us to continue a commitment of 98% on-time delivery for our customers, we must first receive this expectation from our vendors. Your performance has been 100%! All items shipped on-time with 0 defects. Amazing."

          F.G.

          "Pleasethank all of your people for their efforts. The completedproduct delivered to us is beautiful. We foresee many more orders!"
          D.U.

          "Weare very grateful for the informative discussion and tour of yourdie casting facility. We were genuinely impressed with your helpfulattitude, knowledge of business and ability to explain the castingprocess. Now we feel confident that our companies are in good hands!"
          A.E.

          "Enclosedis a VCR tape we made of your casting in our x-ray machine.Porosity shows in these as white specs. As you can see from the tape,we couldn't find any in your product, so we have a winner here."
          D.

          "Ireceived a letter from our customer that awarded us with a "PreferredVendor Status". We met our delivery schedule and the product isperforming as expected. That could not have happened withoutKenWalt...following through and making sure we met our deliveryschedules. Thanks, I've been asked to bid on the nextcontract."

          K.R.


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          KenWaltDie Casting Company

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          8719Bradley Ave Sun Valley,California 91352
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