KENWALTDIE CASTING COMPANY
Aluminum Die Casting Zinc Die Casting
KenWaltDie CastingCompany is an American Manufacturer and job shop foundry in the USA specializing in high quality Aluminum Die Casting and Zinc Die Casting using a uniqueVacuum Die Casting Process. The die casting process is commonly known as AluminumDie Casting, ZincDieCasting, Aluminum Casting, Zinc Casting, Casting, Castings, Aluminium, Zinc, Manufacturers, Zink, Foundry, Foundries, Alloys, Diecast, Casting Process, Zinc Alloy, Aluminium Alloys, Aluminum Alloys, Zinc Alloys, Die-casting, Metal Casting, High Pressure Die Casting, Diecasting, Mold Casting, Pressure Casting, Foundry Casting, Die Casting Aluminum, Casting Zinc and Die Cast Parts.
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Let KenWalt manage your manufacturing
- so you can focus on growing your business!
To achieve success intoday's global marketplace, products and services must exceed customer designand performance expectations...
WithKenWalt's customer dedicated teamwork, Quality Die Castings, unique and innovative Die Design techniques, engineering excellence, automated equipment,on-time deliveries and realcost savings...
Your product-to-marketsuccess is GUARANTEED!
Ourprofessional diecasting tooling and die design engineers will optimize your concept ordesign for quick-turnaround prototype aluminum or zinc castpartsfor your manufacturing review and approval.
We provide optimally gateddie cast mold designs using our unique vacuum die casting systemsand produce high quality, low cost finished and assembledproducts for you and your company.Unlike otherdiecasting companies in the USA andoverseas die casting companies in China and abroad who use low-qualitydie castmold steels and low-quality die casting alloys to produce inferiorcastings, at KenWalt Die Casting Company we use only North American Die Casting Industry toolingfrom DME (DetroitMold Engineering)and high quality mold steel to insure your die cast toolinglasts longer and eliminate frequent and costly diereplacementcosts common encountered with inferior overseas die casting companies.
AluminumDie CastingMachine Process ZincDie Casting MachineProcess
Should Be Your DieCasting Products Supplier
1. Smart Part Engineering - Better CastingDesigns - InnovativeDie Cast Tooling Designs - Unique Vacuum Die Casting Systems -Professional Die Casting Engineering forCost Effective Die Cast Manufacturing that maximizes performanceand casting quality and minimizes the need for secondary operations!Take advantage ofour Engineering Design Review Process to discover the cost effectivebenefits of die casting your newand existing metal parts...at NOCOST to you!
2. Lower Tooling Costs - KenWalt Die Casting's'InsertOnly' Tooling Strategy reduces DieCast Die and Mold Costs, permits QuickerDieSet-ups, Increased Efficiency, Lower Part Costs and providesanOverallCOST SAVINGS opportunity for you!
3. LowerPart Costs - We utilize Advanced State-of-the-Art Die Casting ProductionTechnologies including AutomaticDie Cast Machines,Automatic Ladlers, Robotic Die Sprayersand Unique Vacuum DieCasting Systems to Maximize Casting Integrity andReduce Part Costs...helping you StayAhead of Your Competition!
Aluminum Die Casting & Zinc Die Casting
From Design To Finished Products
DIE CASTING: AluminumDie Casting, Zinc Die Casting, Aluminum, Aluminium, Alum, Zinc, Cast Alloys,Casting Alloys
DESIGN| PROTOTYPE PARTS | CAD CAM: EngineeringDesign, ProductDesign Assistance, Gating Design, Prototype Casting,PDF Casting, CAD-CAM
3D METAL FLOW SIMULATION TECHNOLOGY: Using 3D Casting Metal Flow Simulation Technology to Insure Optimimum Gating, Reduced Porosity, First Production Success
DIECAST TOOLING |DIES | MOLDS: Highest Quality Tool And Die Steels, Custom Tooling, Dies,Molds, Pre-Production Parts,Prototype Parts, Rapid Prototyping
VACUUM DIE CASTING: Die Casting Porosity Control, Reduced Porosity, Increased Die Cast Part Integrity
CNC | MACHINING:Machining, Drilling, Tapping, Grinding, Broaching
METAL FINISHING: Vibratoryand Tumble Deburring, Anodizing, E-Coating, Engraving,Painting, Polishing, Plating
ASSEMBLY| PACKAGING:Press-Fit Inserts, Assembly, Special Packaging
KENWALT DIE CASTING offers a complete range of capabilities, including HIgh Pressure Cold Chamber Aluminum Die Casting machines and Hot Chamber Zinc Die Casting machines ranging from 400 to 1,200 Tons. Secondary capabilities include machining, deburring, painting, plating and assembly operations. KENWALT also offers expert engineering and technical support to assist in the design and development of your project in addition to competitive pricing, high quality and personal one-on-one support.
Cold Chamber: Up to 1,200 Tons
Hot Chamber: Up to 600 Tons
Process Control Equipment
Vacuum Assist Die Casting
Shot Monitoring System
Automatic Metal Ladling
Automatic Part Extraction
Automatic Die Spraying
Machines Computer Controlled
Tooling and Die Maintenance
Die Cast, trimmed, machined, painted, chrome plated, other plated and assembled castings
High precision castings with precision machining
High pressure housings
Cosmetic painted and plated castings
Typical Production Runs
1 to 1,000,000+ pieces
Lawn & Garden
Preferred Drawing Submission
.dwg, .dwf, .dxf, .pdf, .tif,.iges, .stp
ISO 9001 Certified
HIGH QUALITY ALUMINUM AND ZINC DIE CASTING Aluminum AlloyDie Casting
Zinc Alloy DieCasting
Alum, Aluminum Aluminium Alloys
Zinc, Zink Alloys
Quality Certified Die Casting Company
ITARRegistered Die Casting Company NADCANorth American Die Casting Association CorporateMembers
TYPES OF ALUMINUM CASTINGS AND ZINC CASTINGs
Automotive Die Casting Bathroom Hardware, Die Cast Faucets, Handles,Hooks, Seat Swivels
Boat Zincs Commerical Die Casting
Casino Gaming Die Cast Parts
Communication and Telecommunication Castings
Computer Hardware Castings
Die Cast Aluminum Hand Trucks
Die Cast Blender Parts
Die Cast Boxes
Die Cast Brackets
Die Cast Casters
Die Cast Connectors
Die Cast Covers
Die Cast Dock Lights & Fans
Die Cast Door Handles, Locks & Knobs
Die Cast Electrical Equipment
Die Cast Kitchen Hardware
Die Cast Fire Alarm Housings
Die Cast Fittings
Die Cast Garden Hose Nozzles
Die Cast Guns Parts
Die Cast Hand Dryers
Die Cast Hand Rail Products
Die Cast Heat Sinks
Die Cast Hinges
Die Cast Housings
Die Cast Knives
Die Cast Latches
Die Cast Lights
Die Cast Lock Out Tag Out Products
Die Cast Metal Staplers
Die Cast Motorcycle Parts
Die Cast Pivots
Die Cast Pump Castings, PumpHandles, Rotors, Regulators & Valves
Die Cast Sensors
Die Cast Threaded Inserts
Die Cast Tools
Die Cast Zinc Body
Heat Sink Castings
Hydraulic Die Casting Industrial Die Casting Medical Equipment Die Casting
Power Generation & Storage Die Castings
Power Tools, Golf Clubs, Golf Putters, Fishing Lures and many more
Promotional Die Cast Products
Sacrificial Aluminum Anode Casting
Sacrificial Zinc Anode Casting
Solar Power Castings
Wind Power Castings
FROM DESIGN TO FINISHED PRODUCTS
Die Cast Engineering and Design
3-D Pre-Production Mold Flow Analysis
Die Cast Dies, Tooling,Molds, Moulds
Rapid Prototype Aluminum and Zinc Die Casting
Vacuum Die Casting - Solid, Pressure Tight Castings
Automatic Ladling & Spraying Systems
Special Cast Inserts, Inserts
Mechanical Metal Finishing - Tumble Deburring, Vibrahone Deburring
Machining, Drilling, Tapping, Helicoils, Broaching
Chrome plating, plating, Painting, Powdercoating, E-coating
Chem Film, Alodining, Anodizing
Finished Products &Sub-assemblies Assembly& Finished Packaging
FirstArticle Inspection Reports, PPAP, FMEA & Control Plans
Penetrant,Xray, Air & Water Pressure Test Inspections
MaterialCertifications & Certificates of Conformance
Aerospace, Automotive, Medical,Federal & Military Specs
HIGH QUALITY CASTINGS WHEN YOU NEED THEM
Large& Small Parts
High & Low Volume ProductionFlexible Scheduling
Flexible Lead Times
KanBan Just-In-Time Inventory Management
Internationally Competitive Prices
Prompt Personal Service
CERTIFICATIONABOUTDIE CASTING ALLOYS
Watch our YOUTUBE Video
Watch on DAILYMOTION
KenWalt Die Casting Company
DIE CASTING JOBS:
Die Casting Design Engineer
Die Casting Quality Control
Die Casting Tooling Set-up
Die Casting Operators
Die Casting Sales Reps
If youhave the skills, dedication and desire to be partofour team complete an application and fax, mailor Email usalong with your resume.
Download Employment Application Here
KenWalt Die Casting
"Eventhe Most Traditional Manufacturers Going Green"
KenWaltDie Casting is honored to have received theprestigeous ManufacturingLeadership Award for being one of the Top 20 Manufacturersfrom the San Fernando Valley Business Journal as well as receiving a Certificate of Recognitionfrom the State ofCalifornia Assembly as one of the Region's Top ManufacturingCompanies and in addition for being spotlighted in thenewspaper's Current Edition TopStory Special Report on Manufacturing:
Solar Powered Die Casting Foundry
"KenWaltDie Casting, a very traditional industry, is using solar energy(alternative energy) to help power its facility in Sun Valley into thefuture."
KenWalt DieCasting Company
in USA to GO SOLAR*
KenWaltDie Casting Expands "Green"Facilities With Recycling and 'Solar Power'
Sun Valley, CA USA
Inline with our continuing commitment to make a positive impact insociety and improve lives and our environment, KenWalt Die CastingCompany is expanding upon it's 'Commitmentto Excellence'by furtherreducing our environmental impact in our newly expandedoffices, secondary facilities, new inventory facility and ourAluminumand ZincDie Casting production facility.
"Energyconservation and recycling raw materials are two key factors in ourenergy conservation efforts to enhance our activities and improve livesand our environment. By recycling and reusing 100% of our aluminum andzinc alloy materials as well as pallets, packagingcontainers, filters and hydraulic oil used in our aluminum andzinc die casting process, we are making a big difference", saysKenWalt's Quality Manager and Co-Owner Kenny Zaucha.
For yearsKenWalt has continued to implement energy conservation actionstoconserve materials and energy, such as using energy efficient furnacesto melt aluminum and zinc alloys and reusing machine lubrication oilsand die sprays. From turning off little used lights to earlywork schedules that avoid peek energy usage, KenWalt'semployees, bothindividually and as a team, contribute to energy conservation andimproving our environment.
KenWaltDie Casting Company installed a brand NEW 35.9 kW SOLAR SYSTEMthanks to the cooperation and efforts of TESLA Corporation (TESLA), Los Angeles Departmentof Building & Safety(LADBS), Los AngelesDepartment of Water and Power (LADWP),and US Government Tax Credit Incentives. Our newclean andrenewable solar energy system will lower our aluminum and zinc diecasting operating costs, enable us to remain competitive bothnationally and internationally, continue expanding and creating more USjobs and enable us pass on those cost savingsto our customers.
*1st of 395Aluminum Die Casting Companies inthe USA to go Solar based on preliminary research
KenWaltDie Casting Supplies China With Die
CastingsMade in USA!
KenWalt DieCasting ships high quality, low cost die castings overseas to ourcustomer in China!
Another example ofhow KenWaltDie Casting Company's knowledge, professionalism and experienceproduces cost savings and success for our customers in the USA andOverseas!
Offshore SourcingDie Castings
Made in America
Manufacturing Jobs Coming Home
DieCasting Companies Ask KenWalt for Help!
Anexample of what another die casting company had to say about us:
" Thank you so much for the sample parts..We hope the anodizing outcome will help our customer."
(Onemonth later) "Just to let you know that the parts anodizedbeautifully. They(our customer) were happy with the results and we were awarded thecontract.
Ihope we are in a position to be as helpful as you folks were ingetting this job. It's nice to know there are a few of us who worktogether left out there."
What someof our satisfied customers had to say about us:
"For us to continue a commitment of 98% on-time delivery for our customers, we must first receive this expectation from our vendors. Your performance has been 100%! All items shipped on-time with 0 defects. Amazing."
"Pleasethank all of your people for their efforts. The completedproduct delivered to us is beautiful. We foresee many more orders!"
"Weare very grateful for the informative discussion and tour of yourdie casting facility. We were genuinely impressed with your helpfulattitude, knowledge of business and ability to explain the castingprocess. Now we feel confident that our companies are in good hands!"
"Enclosedis a VCR tape we made of your casting in our x-ray machine.Porosity shows in these as white specs. As you can see from the tape,we couldn't find any in your product, so we have a winner here."
"Ireceived a letter from our customer that awarded us with a "PreferredVendor Status". We met our delivery schedule and the product isperforming as expected. That could not have happened withoutKenWalt...following through and making sure we met our deliveryschedules. Thanks, I've been asked to bid on the nextcontract."
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